PCB Protection Solutions
Low Pressure Molding (LPM)

Low Pressure Molding (LPM) is a PCB protection solution using thermoplastic polyamide resins molded at low pressure to encapsulate delicate components. It's a clean, solvent-free, and environmentally friendly process ideal for automotive electronics and sensors.

  • Uses specialty thermoplastic polyamide resin
  • Achieves IP68 waterproofing
  • Can mold delicate electronic components without
  • Widely used in automotive electronics
  • Enables faster production cycles
  • Supports over-molding and strain relief
Silicone

Silicone potting materials are used for thermal management and PCB protection, especially where flexibility, electrical insulation, and wide temperature

  • Thermal Conductivity: 0.6 W/mK ~ 6.0 W/mK
  • Temperature Range: -50C to +230°C
  • Low Stress, Reworkable after curing
  • Excellent electrical insulation
  • Ideal for automotive control units (ECU, MCU, DC-DC, OBC)
  • Available in 1K pre-cured and 2K thermally conductive versions
  • Non-sag, suitable for vertical alignment
Epoxy

Epoxy potting compounds are thermoset materials that provide high mechanical strength, temperature stability, and chemical resistance, ideal for rugged

  • Thermal Conductivity: Moderate (varies by formulation)
  • Temperature Range: -60C to +260°C
  • Withstands Pressure >50MPa
  • Low Coefficient of Thermal Expansion (CTE)
  • High environmental resistance (resists acids, automotive fluids)
  • Provides excellent impregnation performance
  • Commonly used in PCB potting and transfer molding
PU

PU potting compounds offer flexibility, good workability, and medium-temperature performance, making them ideal for electronic assemblies needing vibration resistance and environmental shielding.

  • Temperature Range: -40C to +130°C
  • Good Pot Life & Fluidity
  • Reliable bonding with environmental protection
  • Low Coefficient of Thermal Expansion (CTE)
  • Ideal for potting sensors, automotive modules, and mobile electronics
  • Provides excellent impregnation performance
  • Often used in 2K structural potting and foam potting (for battery packs)
Conformal Coatings

Conformal coatings are thin protective films applied over PCBs and electronic components to protect against moisture, dust, chemicals, and electrical shorts while maintaining electrical performance and mechanical flexibility.

Conformal Coatings - Silicone, Acrylic, Urethane Acrylate
  • Tri-proof protection: humidity, dust, and electrical insulation
  • Available in solvent-free, air-drying, and UV-curable versions
  • Excellent dielectric strength and chemical resistance
  • Suitable for automated or manual application
  • Chemistries include:
    -Silicone coatings (high temperature, flexible)
    -Acrylic coatings (fast cure, transparent)
    -Urethane acrylates (UV-cure, robust surface finish)
Epoxy Transfer Molding

Epoxy Transfer Molding is a high-performance, thermoset encapsulation process that injects preheated epoxy into a mold to protect electronic assemblies.

  • Temperature Resistance: -50°C to +260°C
  • High Pressure Resistance: > 50 MPa
  • Chemistries: Epoxy, PU, Silicone, Acrylic
  • Electrical insulation
  • Ruggedization
  • Environmental resistance (moisture, acids, fluids)
  • Low shrinkage
  • Excellent mechanical strength
Technical Specifications

Preheat Pellet

Preheat Pellet

Insert Rack

Insert Rack

Preheat Pellet Insert Rack Clamping Molding Curing Ejection Post-Cure
Preheat Pellet

Preheat Pellet

Insert Rack

Insert Rack

Clamping

Clamping

Molding

Molding

Curing

Curing

  • Equipment + Mold + Resin = Turnkey Solution
  • Pellet supply tailored to product dimensions
  • Prototype-to-production support
  • Local pelletizing plant at Vellore

Preheat Pellet

Preheat Pellet

Insert Rack

Insert Rack

Clamping

Clamping